小尺寸芯片點(diǎn)膠不完整怎么辦？
小尺寸的芯片在生產(chǎn)白膠的過(guò)程中會(huì)經(jīng)常遇到白膠覆蓋不全，芯片有缺膠，膠水溢出或散落。根據(jù)客戶(hù)要求，產(chǎn)量必須達(dá)到15K/H。是如何解決這些問(wèn)題的?
In the process of producing white glue, small-sized chips often encounter incomplete coverage of white glue, lack of glue, glue overflow or scattering. According to customer requirements, the output must reach 15K/H. How does alace solve these problems?
產(chǎn)品尺寸相對(duì)較小，對(duì)配藥精度要求較高，所以alais使用自動(dòng)配藥機(jī)AL3030，配藥時(shí)攜帶注射配藥閥AS9000。因?yàn)锳L3030采用伺服運(yùn)動(dòng)控制系統(tǒng)和成熟的軟件系統(tǒng)?？筛鶕?jù)需要攜帶任意噴射閥、螺桿閥、多頭計(jì)量閥等類(lèi)型的點(diǎn)膠閥。采用磨削螺桿，重復(fù)定位精度可達(dá)0.005mm。而AL3030與同行配藥機(jī)相比并不高。因此，自動(dòng)分配器AL3030適用于小芯片尺寸。
The size of the product is relatively small, and the accuracy of dispensing is high. So Alais recommends the use of automatic dispensing machine AL3030, which carries injection dispensing valve AS9000 when dispensing. Because AL3030 adopts servo motion control system and mature software system. It can carry any type of dispensing valve, such as injection valve, screw valve and multi-head metering valve. With grinding screw, the repetitive positioning accuracy can reach 0.005mm. The price of AL3030 is not high compared with that of peer dispensing machine. Therefore, the automatic distributor AL3030 is suitable for small chip size.
如果是小尺寸的芯片配藥，四個(gè)位置都需要配藥，產(chǎn)量需要達(dá)到15K/H。傳統(tǒng)的計(jì)量閥不能滿(mǎn)足生產(chǎn)需要。噴淋點(diǎn)膠閥AS9000采用飛行點(diǎn)膠，大可達(dá)60K/H。這就解決了輸出問(wèn)題。噴淋閥AS9000適用于UV、環(huán)氧樹(shù)脂、涂料膠粘劑、導(dǎo)熱膠、導(dǎo)電膠等多種液體。AS9000采用高速壓電陶瓷將柱塞旋轉(zhuǎn)到閥座(噴嘴塞)中，液體(在壓力下)流入柱塞和噴嘴之間的腔內(nèi)，柱塞撞擊噴嘴產(chǎn)生液滴。小上膠點(diǎn)直徑為0.20mm，連續(xù)上膠頻率可達(dá)500Hz，也可與任何上膠平臺(tái)配套使用。在上膠時(shí)，使用AS9000上膠閥和控制器，根據(jù)上膠的實(shí)際情況，調(diào)節(jié)上膠的起始時(shí)間、關(guān)閉時(shí)間、上升時(shí)間、下降時(shí)間、發(fā)火行程、計(jì)數(shù)、氣缸壓力、加熱溫度等，達(dá)到要求的上膠效果，提高產(chǎn)量。
If it is a small size chip dispensing, all four positions need dispensing, and the output needs to reach 15K/H. Traditional metering valves can not meet the production needs. Spray dispensing valve AS9000 uses flight dispensing, up to 60K/H. This solves the problem of output. Spray valve AS9000 is suitable for UV, epoxy resin, paint adhesives, thermal conductive adhesives, conductive adhesives and other liquids. AS9000 uses high-speed piezoelectric ceramics to rotate the plunger into the valve seat (nozzle plug). The liquid (under pressure) flows into the cavity between the plunger and the nozzle, and the plunger impacts the nozzle to produce droplets. The minimum gluing point diameter is 0.20 mm, and the continuous gluing frequency can reach 500 Hz. It can also be used with any gluing platform. When gluing, AS9000 gluing valve and controller are used to adjust the starting time, closing time, rising time, falling time, ignition stroke, counting, cylinder pressure, heating temperature, etc. according to the actual situation of gluing, so as to achieve the required gluing effect and increase production.
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